4-Phase Rework Elimination
Log a rework event across all 4 phases
1
Basic Info
2
Details
3
Analysis
4
Follow-up
Phase 1 — Basic Information
Technician
*
— Select Technician —
Tech 1
Tech 2
Tech 3
Tech 4
Tech 5
Tech 6
Tech 7
Tech 8
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Tech 10
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Date
*
Vehicle Registration / VIN
Make / Model
Job Number
Phase 2 — Rework Details
Department
*
— Select Department —
Prep
Paint
Panel
MET
QC
Stage
*
— Select Stage —
Panel
Prep
Paint
Polish
Assembly
QC
Category
*
— Select Category —
Paint Finish Defects
Colour Match Issues
Preparation Defects
Panel/Structural/Alignment Issues
Assembly/Trim/Parts Issues
Mechanical/Electrical/ADAS Issues
Final QC/Detailing Issues
Process/Administrative Errors
Subcategory
— Select Category first —
Select a category to load subcategories
Severity
*
— Select Severity —
Minor
Moderate
Major
Rectification Method
*
— Select Method —
Polish
SMART Repair
Full Panel Repaint
Strip & Repaint
Reassemble
Mechanical Repair
Phase 3 — Analysis
Root Cause
— Select Root Cause —
Training Deficiency
Process Not Followed
Time Pressure
Equipment Issue
Material Issue
Poor QC
Catch Type
— Select Catch Type —
Internal Catch
External Catch
Completed?
No
Yes
Material Cost (£)
£
Hours to Complete
Date Completed
Phase 4 — Follow-up & Closure
Root Cause Identified?
Yes
No
Preventable?
Yes
No
Training Need Identified?
Yes
No
Customer Return?
Yes
No
Internal or External Catch?
— Select —
Internal
External
Closed By
— Select Technician —
Tech 1
Tech 2
Tech 3
Tech 4
Tech 5
Tech 6
Tech 7
Tech 8
Tech 9
Tech 10
Tech 11
Tech 12
Tech 13
Tech 14
Tech 15
Tech 16
Tech 17
Tech 18
Tech 19
Tech 20